60Khz Ultrasonic Technical Spare Part for Copper Wire Coil
Embedding Welding System
Description:
60Khz ultrasonic actuator to receive a run of the antenna wire from
said source thereof, said ultrasonic actuator having a tip that is
adapted to oscillate at an ultrasonic frequency to melt the
non-conductive substrate so that said run of antenna wire can be
installed therewithin; andan actuator positioning assembly coupled
to said ultrasonic actuator for causing said actuator to move
towards and away from the non-conductive substrate by which to
enable the tip of said ultrasonic actuator to melt the substrate.
Ultrasonic Wire Antenna Technology is a high speed system for
embedding antenna wire within a non-conductive (e.g. plastic) sheet
on which electronic chips are mounted for manufacturing a plurality
of smart cards, or the like. The antenna wire is installed in the
non-conductive sheet by an ultrasonic actuator that is moved up and
down relative to the sheet. The movement of the actuator relative
to the substrate is controlled by the interaction between a
stationary voicecoil magnet and a voicecoil that is coupled to the
ultrasonic actuator and moveable with the slide assembly. Antenna
wire is fed to the ultrasonic actuator from an antenna wire
dispensing spool via an idler assembly. The idler assembly includes
an encoder which is responsive to an increase in tension in the
antenna wire feed line. Depending upon the output of the encoder,
the speed and rotation of the wire dispensing spool is controlled
until the tension in the antenna wire feed line is eliminated.
Specifications:
| Type | QR-W60A |
| Frequency(KHz) | 60KHz |
| Trigger | External control or manual control |
| welder head | wear-resisting alloy steel above HRC55° |
| Threading hole | Φ0.3mm or Φ0.5mm |
| Power code | 2M or 5M |
| Generator | Digital generator V6.6 or analog generator ZJS-100 |
| Generator Size | 280*320*140mm(V6.6) 280*320*150mm(ZJS-100) |
| Cover dimension | Φ25X100mm |
| Cover material | Nylon or aluminum |
| Cooling way | compressed air cooling (Φ4mm conduit) |
| Speed | 0.1-0.3m/s |
| Thread fixed cycle | length 60000 m/s |
Feature of product:
1. The solder joint is firm and can be technically non-virtual
soldering.
2. The solder joints are the same size, uniform lines and good
consistency.
3. The solder joint is small, does not increase the quality of the
coil, and is easy to press the package.
4. Elimination of the immersion tin process before welding,
eliminating the need for an operating staff.
5. After welding, the welding of a product is faster than using a
soldering iron.
6. The production process will not produce waste gas waste
pollution, and work quietly and without noise.
7. Ultrasonic selects the frequency of 60KHz, and one machine uses
5-10 sets of ultrasonic products, and the welding speed is fast.
Low power consumption can save a lot of production costs for
production companies.
60Khz Ultrasonic Technical Spare Part for Copper Wire Coil
Embedding Welding System
